Program · JET-ARCHER-1
Pitch · Rev 1.1
NDAA Blue UAS pathway · Replicator-aligned

The Archer
doesn't have a GPU.
We're shipping the one it needs.

A 67-TOPS on-board AI payload for the Neros Archer-class FPV platform — custom 74×46 mm carrier, NVIDIA Jetson Orin Nano Super 8GB, NDAA-sourced. Slots in as a secondary deck above the existing FC. $320 in components. 120 grams. Eight weeks to first flight.

Compute payload · headline Greenfield
67
INT8 TOPS
on-board AI
$320
single-qty BOM
$180 at 100 units
120g
payload mass
6% of 2 kg bay
8wk
to first flight
layout → tethered hover
Reference SOM
NVIDIA Orin Nano Super 8GB · $249

01 · Market gap

Nobody has shipped a 5–8" race-class drone with real on-board autonomy.

Neros Technologies — DoD Replicator favorite, Blue UAS cleared, 2,000+ units/day — ships a custom FC with "robust autonomy" on the roadmap. The fielded baseline is operator-piloted FPV. No public TOPS number. No AI co-processor. The recent Archer Fiber variant is a tether — a jamming-resistance play, not an autonomy play.

That's the gap. An autonomy-equipped Archer-class strike platform that doesn't exist yet — and is straightforward to build on commodity NDAA-sourceable parts.

What's on the Archer · what isn't
Proprietary flight computer
Custom Neros FC, undisclosed silicon. Probably STM32H7-class + custom RF DSP.
Shipping
Hardened RF + fiber-optic C2
Proprietary radio link + Archer Fiber variant. EW-resistant.
Shipping
On-board AI compute
No public TOPS figure. No NPU. Autonomy is roadmap language, not a SKU.
Missing
Perception-aware autonomous flight
Gate-following, terrain-relative nav, target reacquisition under jam — no fielded build.
Missing
vs. ModalAI VOXL2
4.5×
more TOPS, half the size, $200 less
vs. NVIDIA dev kit
−65g
strip every feature we don't fly
Inference budget
<15W
cooled passively by prop wash
Field swap
<60s
SO-DIMM swap, no soldering

02 · The build

A clean-sheet carrier, sized to the SOM. Nothing extra.

The carrier hosts the SOM, exposes only the I/O we fly, and integrates the 22 V → 5 V power tree. 4-layer FR-4, ENIG, 1.6 mm. Mounts as a secondary deck above the existing FC — Jetson failure degrades gracefully to manual FPV, never grounds the drone.

Carrier PCB · 74 × 46 mm · 4-layer drawn at ≈10× scale
M2.5 M2.5 65 mm hole-to-hole 260-pin SO-DIMM · JAE MM70 SOM hovers ~9.2 mm above carrier ↑ pin 1 ↑ copper heat block contact zone POWER TREE TPS25985 eFuse TPS548A20 5V buck 3V3 + 1V8 LDOs NVMe M.2 2230 PCIe Gen3 x4 · vertical WD SN740 256 GB USB 3.2 Gen2 vertical · Type-A Wi-Fi 6E bench 3× 220 µF poly · inrush CSI-2 · 22p FFC camera bridge MAVLink · GH6 FC link I2C · GH4 IMU passthrough GPIO · GH4 arm + LED XT60 22 V in

Parallel, not replacement

The Jetson is a secondary autonomy deck above the FC. Single UART link carries MAVLink intent. Jetson failure → manual FPV continues. Never grounds the drone.

Field-serviceable

SOM swaps via SO-DIMM in <60 s. No soldering. Same airframe survives compute upgrades — Jetson Orin Nano today, Orin NX tomorrow, no PCB respin.

NDAA all the way down

NVIDIA SOM (US-designed), TI eFuse/buck, JAE socket, Hirose FFC, Murata caps. No DJI, Autel, SkyDio components. Blue UAS sourceable down to passives.

03 · Mechanical fit

~40 mm of stack above the FC. Cooled by prop wash.

Vibration-isolated on TPU 30-A grommets. Mounted to the airframe's upper carbon plate on M2.5 aluminum standoffs. Copper heat block (45×50×8 mm, ~25 g) drops sink-to-ambient resistance enough that in-flight Tj stays at 93 °C even at 15 W.

5" race quads can't host it. 8" Archer-class fits cleanly. 10" has headroom for secondary payloads (IR camera, laser rangefinder).

5"
No
stack too narrow
8"
Yes
Archer-class · target
10"
Yes+
comfortable headroom
Stack cross-section · bottom-up
Airframe upper carbon plate · 2 mm CFRP TPU 30 A grommet · vibration iso 12 mm Al standoff carrier PCB · 1.6 mm SO-DIMM · ~7 mm Orin Nano SOM SoC die TIM gap pad Copper heat block · 45 × 50 × 8 mm prop wash · 4–7 m/s ~170 mm above plate

04 · Competitive landscape

Smaller, lighter, cheaper than anything fielded.

No production 5–8" race-class drone today carries an Orin Nano. The closest fielded references are 2× the size and built for a different mission.

Platform Compute TOPS Size Mass $ at 100
JET-ARCHER-1 ours Orin Nano Super 8GB 67 74 × 46 mm ~120 g $180
ModalAI VOXL2 Qualcomm QRB5165 15 42 × 36 mm ~16 g (SoM only) $1,499 dev
ARK Jetson Carrier Orin NX 16GB 100 75 × 50 mm ~140 g $399 carrier + $599 SOM
Auterion Skynode S i.MX 8 + STM32 FMU ~2.3 95 × 49 mm ~250 g $2,500+
NVIDIA dev kit Orin Nano Super 8GB 67 100 × 79 mm ~185 g $249 (dev kit)
Neros Archer (baseline) custom FC · undisclosed ~$2,000 unit

05 · Timeline

Eight weeks. Layout → first untethered autonomy flight.

1
Wk 1–2
Schematic + layout
Fork Antmicro KiCad reference. Strip unused features. Place + route critical nets.
2
Wk 3–4
Fab + assembly
5 protos at Sierra Circuits. SI sim sign-off. Mech parts in parallel.
3
Wk 5–6
Bring-up + I/O
Rail checks, JetPack flash, CSI + MAVLink. Thermal bench under 25 W.
4
Wk 7–8
Frame + flight
Mount on 8" mule. CG verify. Tethered hover. First autonomy flight.
Burn rate · prototype
~$2,800
5 protos + mech + SOM
Critical-path risk
PCIe SI
NVMe link integrity
Mitigation
Pre-flight sim
Hyperlynx sign-off before fab

06 · Why now

Three trends converging in the next six months.

Trend 01

Replicator scales

DoD Replicator 2.0 expanding the Blue UAS list. Neros at 2,000/day output. USMC ordered 8,000 Archers ($17M). The volume is there — the AI uplift isn't yet.

Trend 02

Orin Nano Super

NVIDIA's Dec 2024 release unlocked the 25 W mode and 67 INT8 TOPS at the $249 price point. First time the 5–8" airframe + on-board AI math actually pencils.

Trend 03

AIGP physical qualifier

September 2026 in California. Our race autonomy stack (YOLO + PnP + PID) ports from VQ1 sim to physical airframe with no compute redesign. AIGP is our forcing function.

07 · PCBWay submission package

Ready to upload. Gerbers, BOM, CPL, spec sheet.

The complete submission set — generated locally via KiCad 10 from the open-source Antmicro Jetson Orin Baseboard reference. The Antmicro design is 120 × 60 mm with a feature superset; the JET-ARCHER strip-down to 74 × 46 mm is the layout iteration. Fab the reference today, get working boards in ~10 days, iterate to the compact form factor in parallel.

JET-ARCHER-1 / Antmicro reference PCB top-down render
KiCad 10.0.2 ray-traced render · top side · Antmicro reference 120 × 60 mm Gerbers generated locally · ready for upload
Submission walkthrough README.md · 5.1 KB

Step-by-step PCBWay flow

10-step ingestion: upload Gerbers, set impedance control, paste spec notes, upload BOM, upload CPL, mark SOM as consigned, get DFM report in 24 hours.

Quote estimates PCBWay · May 2026
5× bare PCB (4-layer ENIG, impedance) ~$180
5× with assembly (ex-SOM) ~$650
100× with assembly ~$3,600
Lead time, proto run 12–18 days
Honest scope: the Gerbers and STEP above are generated from the Antmicro Jetson Orin Baseboard open-hardware reference (MIT license, 120 × 60 mm). They are PCBWay-uploadable today and will produce a working Orin Nano carrier. The JET-ARCHER strip-down to 74 × 46 mm with the BOM, CPL, and spec sheet shown here is the next layout iteration — fork the Antmicro KiCad project, remove unused features, re-route, re-export Gerbers. ~2 weeks of EE time.
What we need to start

Two weeks of EE time. $2,800 of parts.

The schematic forks from open-source KiCad. The SOM is in stock at Mouser. The carrier costs $80 per board in 5-up at Sierra Circuits. Eight weeks from green-light to a 67-TOPS Archer-class drone flying autonomy.

01
Schematic fork
Antmicro Jetson Orin Baseboard · MIT
~3 days
02
Layout + DRC
KiCad 9 · 4-layer · controlled-Z
~7 days
03
Fab + assembly
Sierra Circuits · 5 boards
~14 days
04
Bring-up + flight
JetPack 6.2 · MAVLink · tethered hover
~14 days